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Estudio de prefactibilidad para la instalación de una planta productora de granos de caucho a partir del reciclaje de neumáticos en desuso

Fecha
2019
Autor(es)
Sánchez Duany, Roberto Luciano ; Andrade Honores, Diego Elías
Asesor(es)
Lizárraga Portugal, Carlos Augusto
Resumen
The present investigation corresponds to a "Pre-feasibility study for the installation of a rubber-grain production plant from the recycling of disused tires". This is a pioneering and innovative project in tire recycling which has collected the national issues in social and environmental aspects to propose an adequate solution that allows generating economic benefits by being responsible with the environment and society in general. The market research showed that there is a demand of more than 4,000 tons per year that is currently served by various importers. It was found that it would be of interest for consumers to acquire rubber grains from a local supplier that guarantees a quality product at a lower price, conserving the environment and helping to improve it. The plant will be located in Lurín due to the proximity to the market and raw material, main factors of success of the project. Also, the costs for the development of the company are favorable in this location. There are adequate services, workforce and industrial areas suitable for the project. With the capacity of the market, the technology and the optimal start-up plant size were determined. For this we received advice from foreign suppliers specializing in tire recycling solutions who recommended a semi-automatic plant with a capacity of 1 ton per day. This disposition, including warehouses and offices, requires an installation of approximately 1,000 m2. The economic and financial analysis, with an investment of S/ 2 530 029, gave very encouraging indicators. With an opportunity cost of 34.35%, a financial NPV of S/ 1 579 199 and a financial IRR of 112% was obtained, demonstrating the profitability of the project, recovering the investment over a period of two years and two months. Finally, the study of social and environmental indicators showed the importance and benefits of the project and the recycling of more than 2 500 tons in the future, almost 23% of the total that is generated each year that would otherwise take hundreds of years to decompose.
URL
https://hdl.handle.net/20.500.12724/11234
Temas
Rubber industry | Tires | Recycling | Feasibility studies | Industria del caucho | Neumáticos | Reciclado | Estudios de factibilidad
Editor
Universidad de Lima
  • dc.contributor.advisor
    Lizárraga Portugal, Carlos Augusto
  • dc.contributor.author
    Sánchez Duany, Roberto Luciano
    Andrade Honores, Diego Elías
  • dc.date.accessioned
    2020-08-04T13:46:10Z
  • dc.date.available
    2020-08-04T13:46:10Z
  • dc.date.issued
    2019
  • dc.description.abstract
    The present investigation corresponds to a "Pre-feasibility study for the installation of a rubber-grain production plant from the recycling of disused tires". This is a pioneering and innovative project in tire recycling which has collected the national issues in social and environmental aspects to propose an adequate solution that allows generating economic benefits by being responsible with the environment and society in general. The market research showed that there is a demand of more than 4,000 tons per year that is currently served by various importers. It was found that it would be of interest for consumers to acquire rubber grains from a local supplier that guarantees a quality product at a lower price, conserving the environment and helping to improve it. The plant will be located in Lurín due to the proximity to the market and raw material, main factors of success of the project. Also, the costs for the development of the company are favorable in this location. There are adequate services, workforce and industrial areas suitable for the project. With the capacity of the market, the technology and the optimal start-up plant size were determined. For this we received advice from foreign suppliers specializing in tire recycling solutions who recommended a semi-automatic plant with a capacity of 1 ton per day. This disposition, including warehouses and offices, requires an installation of approximately 1,000 m2. The economic and financial analysis, with an investment of S/ 2 530 029, gave very encouraging indicators. With an opportunity cost of 34.35%, a financial NPV of S/ 1 579 199 and a financial IRR of 112% was obtained, demonstrating the profitability of the project, recovering the investment over a period of two years and two months. Finally, the study of social and environmental indicators showed the importance and benefits of the project and the recycling of more than 2 500 tons in the future, almost 23% of the total that is generated each year that would otherwise take hundreds of years to decompose.
    en_GB
    La presente investigación corresponde a un “Estudio de pre factibilidad para la instalación de una planta productora de granos de caucho a partir del reciclaje de neumáticos en desuso”. Este es un proyecto innovador en nuestro país para el reciclaje de neumáticos el cual ha recogido la problemática nacional en aspectos sociales y ambientales para plantear una solución adecuada que permita generar beneficios económicos siendo responsables con el medio ambiente y la sociedad en general. La investigación de mercado demostró que existe una demanda de más de 4 000 toneladas anuales que actualmente es atendida por diversos importadores. Se comprobó que sería de interés para los consumidores adquirir los granos de caucho de un proveedor local que garantice un producto de calidad a un menor precio, conservando el medio ambiente y ayudando a mejorarlo. La planta estará ubicada en Lurín debido a la cercanía al mercado y a la materia prima, principales factores de éxito del proyecto. Asimismo, los costos para el desarrollo de empresa son favorables en esta locación. Existen servicios adecuados, fuerza laboral y zonas industriales adecuadas para el proyecto. Con la capacidad del mercado, se determinó la tecnología y el tamaño de planta de inicio óptimo. Para ello recibimos asesoría de proveedores extranjeros especializados en temas de reciclaje de neumáticos quienes recomendaron una planta semi automática con capacidad 1 tonelada diaria. Esta disposición, incluyendo almacenes y oficinas, requiere de una instalación de 1 000 m2 aproximadamente. El análisis económico y financiero, con una inversión de S/ 2 530 029, arrojó indicadores muy alentadores. Con un costo de oportunidad de 34.35%, se obtuvo un VAN financiero de S/ 1 579 199 y una TIR financiera de 112% demostrando la rentabilidad del proyecto recuperando la inversión en un plazo de dos años y dos meses. Finalmente, el estudio de indicadores sociales y ambientales demostró la importancia y los beneficios que tendría el proyecto al reciclar más de 2 500 toneladas anuales de neumáticos en desuso, casi un 23% del total que se genera cada año y que de no tratarse tardarían cientos de años en descomponerse.
    es_PE
  • dc.description.uri
    Trabajo de investigación
    es_PE
  • dc.format
    application/pdf
  • dc.identifier.citation
    Sánchez Duany, R. L. y Andrade Honores, D. E. (2019). Estudio de prefactibilidad para la instalación de una planta productora de granos de caucho a partir del reciclaje de neumáticos en desuso (trabajo de investigación para optar el título profesional de Ingeniero Industrial). Universidad de Lima.
    es_PE
  • dc.identifier.doi
    http://doi.org/10.26439/ulima.tesis/11234
  • dc.identifier.uri
    https://hdl.handle.net/20.500.12724/11234
  • dc.language.iso
    spa
  • dc.publisher
    Universidad de Lima
  • dc.publisher.country
    PE
  • dc.rights
    info:eu-repo/semantics/openAccess
  • dc.rights.uri
    https://creativecommons.org/licenses/by-nc-sa/4.0/
  • dc.source
    Repositorio Institucional - Ulima
    Universidad de Lima
  • dc.subject
    Rubber industry
    en_GB
    Tires
    en_GB
    Recycling
    en_GB
    Feasibility studies
    en_GB
    Industria del caucho
    es_PE
    Neumáticos
    es_PE
    Reciclado
    es_PE
    Estudios de factibilidad
    es_PE
  • dc.subject.ocde
    https://purl.org/pe-repo/ocde/ford#2.11.04
  • dc.title
    Estudio de prefactibilidad para la instalación de una planta productora de granos de caucho a partir del reciclaje de neumáticos en desuso
    es_PE
  • dc.type
    info:eu-repo/semantics/bachelorThesis
  • dc.type.other
    Trabajo de investigación
  • renati.advisor.dni
    43691352
  • renati.advisor.orcid
    https://orcid.org/0000-0002-7057-4099
  • renati.author.dni
    70007867
    46469812
  • renati.discipline
    722026
  • renati.level
    https://purl.org/pe-repo/renati/level#tituloProfesional
  • renati.type
    https://purl.org/pe-repo/renati/type#trabajoDeInvestigacion
  • thesis.degree.discipline
    Ingeniería Industrial
    es_PE
  • thesis.degree.grantor
    Universidad de Lima. Facultad de Ingeniería y Arquitectura
    es_PE
  • thesis.degree.level
    Título Profesional
    es_PE
  • thesis.degree.name
    Ingeniero Industrial
    es_PE
  • ulima.cat
    OI